Manufacturing & Launch · Packaging Development & Testing

Packaging development and testing, for the product inside.

Packs chosen and tested for barrier, compatibility, shelf life and recyclability — so the food stays safe, fresh and true to its label until the last serving.

What We Do

Packaging Development & Testing services.

From pilot batch to retail shelf — through Guires PNL and our network of GMP-certified partner manufacturers.

Format selection

Bags, pouches, cans, trays, tubs and sachets matched to product and process.

Barrier specification

Oxygen and moisture barrier set from the product’s shelf-life needs.

Pack–product compatibility

Migration and interaction checks for fats, acids and actives.

Shelf life in final pack

Real-time and accelerated studies in the pack you will sell.

Retort and process suitability

Packs checked for retort, hot-fill and high-pressure processing.

Recyclable options

Mono-material and recyclable formats assessed against performance.

Scientific Challenges

What we solve for.

01

Oxidation and staling

Fat-rich kibble and treats go rancid when oxygen and light get in.

02

Vitamin loss in storage

Sensitive vitamins such as thiamine keep falling during storage.

03

Migration from packaging

Can linings and some plastics can transfer substances into food.

04

Recyclability vs barrier

Recyclable materials must still protect the product for its full shelf life.

How We Work

From question to evidence.

Brief

Product, process and shelf-life target.

Select

Formats and materials shortlisted.

Test

Barrier and compatibility checks.

Store

Shelf-life study in final pack.

Confirm

Best-before date set.

Specify

Packaging specification issued.

Evidence

The science behind our approach.

Peer-reviewed findings that shape how we design and interpret this work.

Peer-reviewed evidencePackaging Development & Testing · 2 sources

Thiamine is lost in processing and storage

Canned cat food lost 17.8% of added thiamine over six months; thiamine deficiency outbreaks have been linked to low-thiamine cat food.
What we do

Thiamine measured in finished product and during storage, not only assumed from the formula.

  1. StudyDainton 2022, Front Vet Sci
  2. StudyChang 2017, J Feline Med Surg
Peer-reviewed evidencePackaging Development & Testing · 2 sources

Processing losses

Vitamins A, D, E, K, C and folic acid are the least stable in extrusion; one study lost about 26% of vitamin A at preconditioning and about 34% after extrusion and drying.
What we do

Vitamin overages are set from published retention data for your process and confirmed by analysing the finished product.

  1. StudyMorin 2021, Anim Feed Sci Technol
  2. StudyGalli 2024, Front Vet Sci
Deliverables

What you take away.

  • Packaging format and material recommendation
  • Barrier and compatibility test results
  • Shelf-life study in the final pack
  • Supported best-before date
  • Packaging specification for your supplier

Ingredient science for packaging development & testing

Every ingredient we choose for packaging development & testing is assessed for nutrient contribution, digestibility, processing behaviour, palatability and the rules in your market — and sourced to your specification.

Ingredientsimages/pd-novel-proteins.jpg · 1600×1200
Insightsimages/article-8.jpg · 1600×1200
FAQs

Common questions.

Do you supply packaging?

We specify and test packaging; supply is arranged through qualified packaging suppliers.

Can recyclable packs work for kibble?

Often, yes — we test whether a recyclable format gives enough barrier for your product’s shelf life.

Who runs the packaging tests?

Barrier and migration tests run through qualified partner laboratories; shelf-life studies through Guires Analytical Lab and partners.

Planning packaging development & testing?

Tell us your product, your question and your market — our scientists will come back with a study design and next steps.

FEDIAFAAFCO

Every Guires PNL product is formulated to comply with the FEDIAF Nutritional Guidelines and the AAFCO Dog and Cat Food Nutrient Profiles. Neither body issues certificates to manufacturers, so compliance is verified independently against their published standards — and every product comes with a complete documentation package for regulatory submissions in the EU, US, Australia and Asian markets.

How we verify compliance →
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